In today’s fast-developing industrial era, stainless steel perforated plates have become an indispensable material for various industries with their unique functions and wide application fields.
As one of Huaxiao Metal’s core products, we have an advanced stainless steel perforated plate production line to ensure that every perforated plate meets the highest quality standards. Today, we will take you to learn more about the working principle and advantages of this production line.
Specifications of Punching Stainless Steel
- Thickness 0.2mm-30mm,
- Width: 2000mm
- Aperture 0.5mm-200mm
- Hole type: long hole, round hole, square hole, triangular hole, fish scale hole, bridge hole, diamond hole, pentagonal hole, hexagonal hole, eight-shaped hole, cross hole, nail hole, plum blossom hole, herringbone hole, I-shaped hole, and other special-shaped holes.
- Features: lightweight, non-slip, beautiful and elegant, good filtering performance.
What are Punching Stainless Steel Plates?
Stainless steel perforated plates are metal plates with uniform holes on the surface, which are usually used in many fields such as filtration, ventilation, protection, and decoration. Due to its strong corrosion resistance, durability, and beautiful appearance, it is widely used in construction, decoration, chemical industry, food processing, and other industries.
Punching Method
1. Continuous punching in the same direction: using the rectangular perforated mesh mold to partially overlap the processing method, long holes, trimming, etc. can be processed.
2. Continuous forming: a forming processing method that is larger than the size of the perforated mesh mold, such as large-size blinds, rolling ribs, rolling steps, etc.
3. Cannibalization: a processing method that uses a small round mold to continuously punch arcs with a smaller step distance.
4. Continuous punching in multiple directions: a processing method that uses a small perforated mesh mold to process large holes.
5. Single forming: a processing method of shallow drawing and forming according to the shape of the mold.
6. Single punching: punching is completed in a single time, including straight-line distribution, arc distribution, circumferential distribution, and grid hole punching.
7. Array forming: a processing method for processing multiple identical or different workpieces on a large plate.
Types of Stainless Steel Perforated Plates
1. Round hole perforated plates
Round holes are the most common type of perforated holes, and the hole diameter and hole spacing can be adjusted according to demand. Round-hole perforated plates are often used for ventilation, heat dissipation, filtration, and decoration.
2. Square Hole Perforated Plates
The hole shape of square hole perforated plates is square, with good structural stability and aesthetics, and is widely used in guardrails, partitions, decorative panels, etc.
3. Slotted Perforated Plates
This type of perforated plate has oblong holes, which are usually used in the fields of heat dissipation, protective covers, filters, etc. of mechanical equipment.
4. Hexagonal Hole Perforated Plates
Hexagonal hole-perforated plates have a larger opening area, so they have better air permeability and light transmittance and are often used in high-demand ventilation systems and decoration projects.
5. Special-Shaped Hole Perforated Plates
We can also customize various shapes of special-shaped hole-perforated plates according to the specific needs of customers, such as stars, crosses, diamonds, etc., to meet different design and functional requirements.
Production Line Introduction
1. Raw Material Preparation
The production of stainless steel perforated plates starts with high-quality stainless steel coils. We selected high-quality stainless steel materials to ensure that the final product has excellent mechanical properties and corrosion resistance.
2. Punching Process
The punching process is the most critical step in the entire production process. In this step, we use advanced CNC punching equipment to design holes of various shapes and sizes according to customer needs. These equipment have the characteristics of high precision and high speed, which can greatly improve production efficiency while ensuring quality.
3. Shearing and Leveling
After punching, the stainless steel plate will go through the shearing and leveling process. The shearing process ensures the accuracy of the plate size, while the leveling process ensures the flatness of the plate surface, thereby improving the overall quality of the product.
4. Surface Treatment
In order to improve the beauty and durability of stainless steel perforated plates, we will perform surface treatment on them. Common surface treatment methods include electrolytic polishing, sandblasting, wire drawing, etc. These treatments not only improve the appearance of the plate, but also enhance its corrosion resistance.
5. Quality Inspection
In every link of stainless steel perforated plate production, we strictly control it in accordance with the ISO quality management system. After production is completed, all products will undergo a series of strict quality inspections, including hole size inspection, plate flatness inspection, surface treatment quality inspection, etc., to ensure that every perforated plate shipped out of the factory meets customer needs and industry standards.
Application of Punching Stainless Steel
1. Architecture and Decoration
Stainless steel perforated plates are widely used in the fields of architecture and decoration, such as building curtain walls, ceilings, balcony guardrails, stair treads, partition screens, etc., which not only increase the beauty of the building but also improve practicality.
2. Industry and Machinery
In the field of industry and machinery, stainless steel perforated plates are often used to make protective covers, ventilation and heat dissipation plates, filters, screens, etc. of various mechanical equipment to ensure the safe operation and efficient work of the equipment.
3. Food Processing
Due to the corrosion resistance and easy-to-clean characteristics of stainless steel materials, stainless steel perforated plates are widely used in the food processing industry, such as food screening nets, washing baskets, baking racks, etc., to ensure the hygiene and safety of the food processing process.
4. Chemical and Pharmaceutical Industries
In the chemical and pharmaceutical industries, stainless steel perforated plates are used to make various filtration devices, reactor liners, separators, etc., to ensure the efficiency and safety of chemical and pharmaceutical processes.
5. Environmental Protection and Energy
Stainless steel perforated plates are also used in the fields of environmental protection and energy, such as water treatment filters, solar panel brackets, wind power equipment protective covers, etc., to promote the development of green energy.
Advantages of the Punching Stainless Steel Production Line
Why choose to buy stainless steel perforated plates from our company? What are our advantages?
1. Efficient Production
Our production line is equipped with the most advanced automation equipment, which can greatly improve production efficiency and shorten the delivery cycle.
2. Customized Service
Huaxiao Metal’s production line is highly flexible and can produce stainless steel perforated plates of various specifications and shapes according to the specific needs of customers.
3. Strict Quality Control
We are committed to providing the highest quality products. Every link in the production process is strictly controlled to ensure that the products meet international standards.
4. Environmentally Friendly Production
We pay attention to environmental protection. We adopt several environmental protection measures in the production process to reduce the impact on the environment and actively practice the concept of green production.